We develop packaging concepts that combine product protection, process reliability, and material requirements in a holistic approach.
Packaging concepts with a holistic perspective
We develop packaging concepts that combine product protection, process reliability, and material requirements in a holistic approach.
Sustainability requirements for packaging result from the interaction of packaging design, material selection, process design, and automation levels. At the same time, regulatory requirements such as the PPWR and economic pressure along the entire value chain are increasing.
At the Product & Packaging Competence Center, KOCH brings together its expertise in packaging concepts. Based on your specific requirements, we provide consulting and develop packaging concepts that combine recyclability, resource efficiency, process reliability, and cost-effectiveness.
Sustainability requirements are considered throughout the entire process chain at KOCH. From the initial concept to series-ready implementation, materials, processes, and regulatory requirements are aligned through a holistic approach.
Key components:
Folding boxes are an established form of packaging and presentation in retail and are also practical for storage and handling. Previously often used as secondary or tertiary packaging, they are increasingly being used as environmentally friendly primary packaging for durable consumer goods, either individually or in sets.
KOCH provides support in the design of format, material, and process to ensure that folding cartons are implemented in a process-safe, efficient, and brand-appropriate manner. Depending on the product and requirements, both side loading and top loading concepts can be realized.
cyclePac® is a single-material cardboard packaging based on cellulose and is fully recyclable. Optionally, it can be made from FSC-certified cardboard or recycled material. cyclePac® consists of a cardboard cover and backing card, making it suitable for stable, well-sealed everyday products.
For high-quality applications, cyclePac® can be enhanced through embossing, high-quality printing, and coating, without losing sight of its recyclability.
cycleBox® combines the advantages of cyclePac® with the functionality of a folding box. The packaging form is fully recyclable and, similar to blisters, is filled using the established toploading process. Existing feeding equipment can be integrated into the process.
Special feature of cycleBox®: The sealing edge is folded inward. This allows the outer surfaces to be printed seamlessly and makes them ideal for product presentation. Flat blanks are sealed in the packaging machine using the heat-sealing process, which supports the recycling process right from the creation of the packaging.
cycleForm® is a packaging variant based on molded fiber materials of biological origin and is particularly suitable for protecting sensitive products from dust. The molding of paper is a joint development by KOCH and the Technical University of Dresden.
The packaging is characterized by a soft, pleasant feel and rounded edges. Slight creasing is process-related and can be specifically controlled and managed for an appealing appearance.
Blisters made from sustainable films expand the portfolio of environmentally friendly packaging. Depending on requirements, films can be made entirely or largely from recycled material or be bio-based. These films can either be returned to the recycling loop or are biodegradable.
All currently available films are tested with regard to temperature behavior, durability, and peel properties to ensure they can be processed reliably on KOCH machines.
The entry into sustainable packaging begins with clarity about goals and framework conditions. In the Packaging Competence Center, we work with you to develop robust concepts and test materials, designs, and processes under real conditions.
On this basis, scalable packaging solutions are created that can be seamlessly integrated into your production. KOCH implements individual process steps as well as comprehensive turnkey concepts from a single source.
Consulting on packaging concepts and PPWR requirements
The EU PPWR tightens requirements for recyclability and material use. KOCH analyzes your portfolio, assesses areas for action, and develops circular concepts that meet requirements while reducing costs and risks.