When feeding, handling, and end-of-line are coordinated, stable and efficient processes are created. KOCH automates along the entire process chain in such a way that output and quality are permanently ensured.
Automation that makes processes stable
When feeding, handling, and end-of-line are coordinated, stable and efficient processes are created. KOCH automates along the entire process chain in such a way that output and quality are permanently ensured.
From the coordinated process to the complete solution
Automation is only effective when processes and control logic are coordinated from the very beginning. That’s why we start with your requirements and define which steps should be automated, which quality data is needed, and how the line will be integrated into your environment.
This creates an end-to-end solution that simplifies operation, supports stable processes, and minimizes interface risks.
Where automation has the greatest leverage
Automation Concepts from KOCH
The following modules form the core of KOCH automation concepts. Depending on the product, cycle time, and environment (for example, medplus®), they are precisely integrated and centrally controlled.
Flexible material flow for stable processes
Precise labeling for maximum safety
Inline quality assurance without cycle time loss
Stable product flow across all process steps
Our Feeding and Handling Systems ensure a precise, automated material flow. Whether bulk material or pre-sorted products: Modern robotics such as the KOCH Delta Robot System KRH-D separates, sorts, and places products with precision.
The result: stable processes, high efficiency, and maximum flexibility.
The KOCH Labeling Systems enable precise and automated printing of packaging, labels, and products. Laser, thermal inkjet, thermal transfer, and DOD printing implement variable data such as batch numbers, expiration information, or codes cleanly and reliably.
Note: All solutions are precisely integrated and, in the medplus® version, meet all regulatory requirements.
You achieve holistic quality control in the packaging process even at high speeds with our Control and Inspection Systems. Sensors, weight control, code readers, and modern vision systems check products, print images, and positions in real time. All results are transmitted directly to the machine control system, ensuring stable, transparent, and error-free processes.
Note: The medplus® version additionally meets all regulatory requirements in the healthcare sector
Our Transport and Conveyor Systems enable a consistently smooth product flow in the packaging process. Flexible linear systems move individual carriers independently, position products precisely, and reliably compensate for different process speeds.
The result: stable processes, short cycle times, and a seamless transfer between all stations – ideal for modern modular solutions.
Automation in interaction with standard, KMO and customized
Extension to include feeding, inspection, labeling, and end-of-line, without changing the existing machine logic.
Automation as plug and play: Add modules, scale performance, and flexibly exchange functions.
Development of individual special functions when product, material or process place special requirements.
Turnkey: Automation as a complete system
Turnkey means: automation, quality assurance, labeling, and end of line are coordinated as a complete system. This creates stable processes along the process chain, with clear responsibility and predictable milestones.
At KOCH, processes that feature standardized movements and clear product states can be automated particularly quickly. These mainly include:
These processes are available at KOCH as modular function modules and can be automated independently of each other. Thanks to modular machine construction, a high degree of automation can be achieved with just a few modules.
KOCH relies on a combination of intelligent mechanics, robotics, and sensor technology to ensure stable processes even with a high variety of variants:
Especially with frequent product changes, robotics enables quick changeover without mechanical modification. The variant logic is fully integrated into the control system and is parameterized via the HMI.
For sensitive or lightweight products, KOCH preferably relies on:
The motion profiles are designed so that acceleration, gripping forces, and placement movements are gentle on the product. This makes KOCH robotics particularly suitable for sensitive products in the healthcare, pharmaceutical, or consumer products industry.
KOCH systems record all relevant production and quality data directly in the control system. Typical data for traceability and audits include:
This data can be transferred to customer systems (e.g. SAP, Werum) via MES, SCADA, or OPC interfaces. In regulated environments, Part 11-compliant solutions are available.
KOCH consistently pursues a modular machine and software toolkit. New modules can therefore be:
Even in the event of a module failure, the line often remains partially functional if redundant modules are available. Integration takes place both in new constructions and in retrofits of existing lines.
KOCH offers two established control platforms:
Standard platform: Beckhoff
KOCH has been working with Beckhoff since 1994 and has in-depth know-how in all components.
Alternative platform: Rockwell Automation
Both platforms can also be custom-programmed, e.g. according to the customer’s internal software guidelines.
Sustainable Machine Technology
With KOCH, you reduce material usage by up to 30%, use monomaterials, and achieve your ESG goals – without compromising on protection or appearance.