Teaser tile image for KOCH consumer goods packaging solutions – flexible and sustainable turnkey systems for assembly, filling, and packaging

Efficiently realize consumer products, flexibly scale.

Are you looking for flexible, sustainable Turnkey Solutions for your Consumer Products?

Do you need solutions that reliably assemble, fill, and package your products while flexibly responding to SKU mix, volume changes, and cost pressure?

We understand the dynamics of consumer products and the entire process chain.

In the consumer products market, speed, variant management, and efficiency determine your product’s success. Increasing SKU diversity, promotion cycles, and cost pressure meet requirements for sustainable packaging, retail appearance, and scalability.

That’s why KOCH thinks beyond “just packaging”: We develop solutions based on your requirements and combine assembly, filling, and packaging into a coherent turnkey implementation that can flexibly evolve with your portfolio.

Challenges where we provide targeted support
  • Time to Market: 
    Rapid product launches despite growing SKU diversity
  • Cost-effectiveness: 
    Efficient processes for small and large batches
  • Product Protection: 
    Privacy and theft protection for high-value products
  • Sustainability: 
    Use of recyclable packaging concepts such as cyclePac® or cycleForm®
  • Scalability:
    Solutions from pilot project to fully automated line

Holistic solutions for your product’s process chain: from development to packaging.

Successful solutions do not arise at a single process step. They are created when product and packaging development, assembly, filling, and packaging are considered together from an early stage.

Those who consider requirements in isolation risk friction losses, unnecessary interfaces, and avoidable costs. That is why we look at the entire process chain, make dependencies visible, and create a reliable basis for the next steps.

Infographic showing the complete KOCH turnkey process chain for consumer goods
KOCH facility image illustrating 50+ years of products packaging expertise

KOCH Consumer Products Expertise

Over 50 years of experience. Scalable solutions along the entire process chain for consumer products.

For more than five decades, KOCH has been developing solutions for demanding consumer products applications. Our expertise ranges from compact entry-level solutions to highly scalable, modular line concepts that grow with your requirements.

The focus is not on a single machine, but on the optimal interaction of assembly, filling, and packaging. Modular concepts allow the degree of automation, output, and types of packaging to be flexibly adapted, from initial pilot projects to fully integrated turnkey solutions.

The result is stable processes, simple operating concepts, and investment security throughout the entire lifecycle.

Typical product worlds in the field of consumer products

Consumer products place high demands on flexibility, cost-effectiveness, and brand impact. Different products, changing formats, and short life cycles require holistic solutions that can be quickly adapted while ensuring stable processes.

The following product examples show the consumer products segments in which KOCH has extensive experience. They illustrate the range of our turnkey applications along the entire process chain and serve as a guide for comparable projects.

Product tile for batteries packaging solutions – Alkaline and button cell batteries

Batteries

Alkaline batteries | Button cell batteries

Product tile for diy packaging solutions – Lawn, garden, tools, hardware, and motor vehicle accessories

DIY

Lawn and garden | Hardware & building materials | Tools & machines | Motor vehicle accessories

Product tile for beauty packaging solutions – Color cosmetics, skin care, and dermal cosmetics

Beauty

Color cosmetics | Skin care | Dermal cosmetics

Product tile for stationery packaging solutions – Writing instruments, adhesives, and printer cartridges

Stationery

Writing instruments | Adhesives | Printer cartridges

Product tile for home care packaging solutions – Toilet care, air care, insecticides, and detergents

Home care

Toilet care | Air care | Insecticides | Detergents

Product tile for personal care packaging solutions – Toothbrushes, razors, interdental brushes, hair care, fragrances

Personal care

Manual toothbrushes | Razors/shavers | Electronic toothbrushes | Interdental brushes | Hair care | Bath & Shower | Fragrances

Product tile for dry food packaging solutions – Snack bars, biscuits, confectionery, and baked goods

Dry food

Snack bars | Sweet biscuits | Confectionery | Baked goods

Product tile for other packaging solutions – Electronics, toys, baby products, and tobacco products

Other

Electronics & lights | Toys & games | Baby products | Tobacco products

From the requirement to the holistic solution

In the consumer products sector, the design of the entire line determines efficiency and investment security. That is why every project at KOCH begins with consulting and concept development.

In the Packaging Competence Center, requirements are analyzed, materials are tested, and concepts are developed. Based on this, scalable solutions are created, ranging from standard and modular to comprehensive turnkey projects.

Best Practices and References

Our projects in the consumer products industry demonstrate how packaging lines can be flexibly adapted to product geometries, formats, and output requirements. Modular secondary and tertiary packaging concepts streamline processes, shorten time to market, and increase system availability.

More than 300 systems have already been installed worldwide. Our references demonstrate how KOCH cartoning, blister, and palletizing solutions function reliably in practice.

Pilot company logo in the KOCH customer reference overview – Hybrid machine for carton and blister packaging

Consumer products

PILOT

Hybrid machine for carton and blister: PILOT relies on KOCH

Victorinox company logo in the KOCH customer reference overview – Flexible blister packaging for 100+ knife products

Consumer products

Victorinox

Over 100 products securely packaged: Victorinox relies on KOCH flexibility

Ebnat company logo in the KOCH customer reference overview – Plastic-free cycleBox packaging for oral care

Consumer products

Ebnat

Plastic-free and precise: Ebnat relies on the KOCH cycleBox®

VARTA company logo in the KOCH customer reference overview – Child-safe sustainable battery packaging

Consumer products

VARTA

Sustainable, powerful, child-safe: VARTA packaged with KOCH

Sustainable Packaging Concepts

Package responsibly and for the future.

With KOCH, you reduce material usage, use monomaterials, and achieve your ESG goals without compromising on protection or appearance.

FAQ

Healthcare

Healthcare packaging: sterile safety from KOCH

Medical products require validated processes. KOCH supports you from design to qualification and implements flexible solutions that meet regulatory requirements.

Contact Lenses

Contact lenses: Blister sealing at the highest level

Benefit from many years of expertise and high competence in blister sealing, from molding to palletizing.

Contact

Do you have specific requirements, are you looking for expert advice, or are you interested in our machines, technologies and services? Our experts will be happy to help you – contact us now!