From product and packaging development to assembly and filling, and on to primary, secondary, and tertiary packaging: KOCH develops and integrates your process chain as a coordinated overall system.
Turnkey Solutions
From product and packaging development to assembly and filling, and on to primary, secondary, and tertiary packaging: KOCH develops and integrates your process chain as a coordinated overall system.
Turnkey at KOCH
Product, packaging, target output, quality requirements, formats, and production environment determine which processes need to be integrated. Therefore, we first consider the entire requirement and develop the appropriate process steps from it.
Depending on the task, it is based on proven standard machines, flexible modular lines (KMO), individual engineering solutions, or a targeted combination. Assembly, filling, testing, labeling, and packaging are planned as an interconnected process from the beginning.
Turnkey in Motion
The interaction is decisive. Product assembly, filling, as well as primary, secondary, and tertiary packaging must be technically and temporally coordinated.
The video shows a turnkey solution from KOCH and makes these individual process sections visible. This makes it comprehensible how a continuous line is created from product assembly, filling, and the various packaging stages.
Our turnkey services
Requirements & Conception
We consider the product, packaging, production goals, and future requirements together. This results in a line concept that effectively integrates the necessary processes, technologies, and levels of automation.
Process coordination
Assembly, filling, testing, labeling, and packaging influence each other. Therefore, we plan and integrate the handovers between the individual process steps as a fixed component of the overall solution.
Project management
Engineering, integration, tests, acceptances, and ramp-up follow a coordinated project structure. KOCH coordinates the involved technologies and partners with clearly defined responsibilities and milestones.
Holistic System Integration
A turnkey solution does not have to consist exclusively of KOCH technologies. What is crucial is which solution is technically and economically sensible for the respective process step.
KOCH combines its own machines and modules with specialized partner solutions and aligns the components with the overall system. This way, a continuous line with clearly defined interfaces is created from different technologies.
Proven technology for clearly defined processes. Feeding, handling, control, labeling, and end-of-line can be supplemented to suit the application and integrated into the overall system.
If products, formats, or performance requirements change, the KMO provides flexible expansion options. Functions and modules can be specifically added and adapted to new requirements.
If the product, material, or process requires special functions, we develop project-specific solutions and integrate them into the entire process chain.
Product & Packaging Competence Center
In the KOCH Product & Packaging Competence Center, we bring product, packaging, and process together early. We analyze requirements, test materials and packaging concepts, develop prototypes, and test relevant process steps.
This allows technical feasibility, packaging design, and later production to be coordinated early. The results create a reliable basis for the system architecture and the decision on which functions are implemented in a standardized, modular, or individual manner.
KOCH K 4.0 smartpacks and digital applications create transparency over machine and production, support operation, and provide the basis for data-based analysis and further development.
From qualification and training to spare parts and service agreements, to retrofits, field service, and service consulting, we accompany your solution throughout the entire machine lifecycle.
A turnkey solution connects the relevant process steps of a product in a coordinated overall concept. This can start with product and packaging development and extend through assembly, filling, testing, and labeling to primary, secondary, and tertiary packaging. KOCH coordinates the necessary technologies and interfaces within a common project structure.
No. Depending on the product, process, and production goals, a turnkey solution can combine proven standard machines, modular lines, and individually developed functions. The key is which technical architecture most sensibly represents the actual requirements.
Possible process steps range from product and packaging development, feeding and handling, to assembly, filling, testing, and labeling, up to primary, secondary, and tertiary packaging, case packing, and palletizing. The specific scope is determined for each project based on the product and production requirements.
Existing machines and processes can be included in a new plant concept depending on the technical starting situation. For this purpose, we examine existing interfaces, performance, control, and process requirements and define the necessary integration project-specifically.
If specialized technologies are required for the overall solution, KOCH integrates suitable partners into the project structure. Interfaces, responsibilities, deadlines, and approvals are coordinated in such a way that the individual components work together as a complete system.
In the Product & Packaging Competence Center, product and packaging concepts can be evaluated, materials tested, prototypes developed, and relevant processes examined. This allows important technical questions to be clarified before the final machine and line concept is determined.
KOCH supports the operation with, among other things, qualification, training, spare parts, service agreements, retrofits, field service, and digital solutions. This ensures that the turnkey perspective is maintained even beyond commissioning.
